Service brakes, air12/26/201818V932000
Spartan Motors USA (Spartan) is recalling certain 2011-2019 Emergency Response Gladiator and Metro Star vehicles built into fire apparatus and equipped with tandem axles, drum brakes at the rear axles and Electronic Stability Control (ESC). Vehicles with this configuration may have a delay in their brake release, preventing them from complying with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."
Consequence
A delay in the brakes releasing may hinder vehicle movement, increasing the risk of a crash.
Remedy
Spartan will notify owners, and dealers will re-route a portion of the brake system to bring the vehicle into compliance, free of charge. The recall began February 22, 2019. Owners may contact Spartan customer service at 1-800-543-5008. Spartan's number for this recall is 18038.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Steering: Linkages12/23/201414V812000
Spartan Motors, Inc. (Spartan) is recalling certain model year 2013-2015 Gladiator, K2, K3, MetroStar, and MM motorhome and emergency response chassis cabs manufactured November 28, 2012, to October 15, 2013. The castle nuts for the steering linkage may loosen, allowing the steering linkage to separate.
Consequence
If the steering linkage separates, a loss of steering control would occur, increasing the risk of a crash.
Remedy
Spartan will notify owners, and dealers will inspect and tighten the castle nuts, as necessary, free of charge. The recall began on January 26, 2015. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 14023.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Visibility/wiper12/10/201212V579000
Spartan Motors Chassis is recalling certain model year 2012-2013 Gladiator, Metro Star, Metro Star-X, and Force emergency rescue chassis cabs built between October 1, 2012, through October 31, 2012. The wiper motor shaft and the wiper arm shaft have different sized splines which may cause the windshield wipers to become inoperative.
Consequence
If the windshield wipers become inoperative, the driver could have reduced visibility, which may increase the risk of a crash.
Remedy
Spartan will notify owners and replace the wipers free of charge The safety recall began on January 15, 2013. Owners may contact Spartan at 1-800-543-5008, Option 4.
Spartan's recall campaign number is 12016.Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Service brakes, air11/24/201414V747000
Spartan Motors, Inc. (Spartan) is recalling certain model year 2013-2015 Gladiator, DR, K2, K3, MetroStar, MM, and NVS vehicles manufactured December 14, 2011, to October 21, 2014, equipped with certain Wabco Quick Release Valves with Double Check. In the affected valves, the rubber diaphragm may be damaged by sharp edges on the valve seat ribs, reducing the available air pressure in the air tanks.
Consequence
The reduced air pressure levels may reduce braking performance and/or the parking brakes could reapply, increasing the risk of a crash.
Remedy
Spartan will notify owners, and dealers will inspect and replace the valve, free of charge. The recall began January 22, 2015. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 14021.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Service brakes, air: Supply: Reservoir/tank11/19/201919V828000
Marion Body Works Inc. (Marion Body Works) is recalling certain 2005-2020 Emergency Response Gladiator and Metrostar vehicles equipped with pneumatically-controlled automatic tire chain systems. The air pressure control lines may not be pressure-protected.
Consequence
Without the control line being pressure-protected, in the event the control line is severed, air may suddenly be lost from the service reservoir system, causing the brakes to apply unexpectedly, increasing the risk of a crash.
Remedy
Marion Body Works will notify owners, and dealers will inspect the routing of the control lines, rerouting them into the auxiliary air reservoir as necessary, free of charge. The recall began November 22, 2019. Owners may contact Marion Body Works customer service at 1-715-754-5261 or Spartan customer service at 1-800-543-5008.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Steering: Linkages10/25/201313V531000
Spartan Motors Inc. (Spartan) is recalling certain model year 2013-2014 K2, K3, MetroStar, and MM motor homes and one emergency response chassis. Castle nuts for the steering linkage ball joint fasteners, which mount to bell cranks, may be loose. If the castle nuts become completely loose, the steering linkage may separate from the bell cranks without warning.
Consequence
This may cause a loss of steering, increasing the risk of a crash.
Remedy
Spartan will notify owners, and dealers will inspect the castle nuts and tighten them as necessary. The recall began on December 9, 2013. Owners may contact Spartan at 1-517-543-6400. Spartan's recall campaign number is 13025.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Seats10/08/201414V630000
Spartan Motors Chassis, Inc. (Spartan) is recalling certain model year 2013-2015 Gladiator and MetroStar emergency vehicles manufactured February 18, 2013, to August 5, 2014. The seats in the affected vehicles have seats belts that may be too long to fit smaller occupants. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard No. 208, "Occupant Crash Protection."
Consequence
If the seat belt does not properly fit the seat occupant, the seat occupant has an increased risk of being injured in the event of a crash.
Remedy
Spartan has notified owners, and dealers will replace the seat belt buckle, with a shorter belt buckle, free of charge. The recall began November 25, 2014. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 14019.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Seat belts10/08/201414V630000
Spartan Motors Chassis, Inc. (Spartan) is recalling certain model year 2013-2015 Gladiator and MetroStar emergency vehicles manufactured February 18, 2013, to August 5, 2014. The seats in the affected vehicles have seats belts that may be too long to fit smaller occupants. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard No. 208, "Occupant Crash Protection."
Consequence
If the seat belt does not properly fit the seat occupant, the seat occupant has an increased risk of being injured in the event of a crash.
Remedy
Spartan has notified owners, and dealers will replace the seat belt buckle, with a shorter belt buckle, free of charge. The recall began November 25, 2014. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 14019.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Power train: Automatic transmission: Cooling unit and lines10/06/201414V623000
Spartan Motors, Inc. (Spartan) is recalling certain model year 2006-2013 Advantage, Diamond, Gladiator, and MetroStar emergency vehicles manufactured November 29, 2005, to June 19, 2013. In the affected vehicles, the transmission fluid cooler may fail, allowing the engine coolant to mix with the transmission fluid.
Consequence
If the engine coolant mixes with the transmission fluid, the transmission may not shift properly, increasing the risk of a crash.
Remedy
Spartan will notify owners and dealers will install a new transmission fluid cooler, free of charge. Parts are not currently available. Owners were mailed an interim notification on November 25, 2014 and will also be mailed a second letter when parts are available. Parts should be available in mid to late January 2015. The recall began on February 9, 2015. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 14017.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Equipment10/03/201818V691000
Spartan Motors USA (Spartan) is recalling certain 2001-2019 Spartan MetroStar and Gladiator emergency vehicles. The mounting fasteners for the Emergency Medical Service (EMS) cabinets may not be the correct size, allowing the cabinets to break free from their mountings in the event of a crash.
Consequence
If the EMS cabinets become loose during a crash, the cabinets may become projectiles, increasing the risk of injury.
Remedy
Spartan will notify owners, and dealers will replace the incorrect size fasteners with the correct fasteners, free of charge. The recall began November 30, 2018. Owners may contact Spartan customer service at 1-800-543-5008. Spartan's number for this recall is 18030.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Service brakes, air: Supply: Reservoir/tank09/23/201919V674000
Spartan Motors USA (Spartan) is recalling certain 2004-2020 Emergency Response Gladiator and Spartan vehicles equipped with a pneumatically-controlled automatic tire chain system. The air pressure control lines may not be pressure-protected. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."
Consequence
Without the control line being pressure-protected, in the event the control line is severed, air may suddenly be lost from the service reservoir system, causing the brakes to apply unexpectedly, increasing the risk of a crash.
Remedy
Spartan will notify owners, and dealers will inspect the routing of the control lines, rerouting them into the auxiliary air reservoir as necessary, free of charge. The recall began October 4, 2019. Owners may contact Spartan customer service at 1-800-543-5008. Spartan's number for this recall is 19017.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Steering: Hydraulic power assist: Pump09/19/201616V676000
Spartan Motors USA (Spartan) is recalling certain model year 2010-2017 Emergency Response K3, Metrostar, and Gladiator emergency response chassis cabs and motor home chassis manufactured April 12, 2010, to August 31, 2016. The affected vehicles have a power steering pump that may have an occasional loss of output power resulting in reduced or intermittent loss of power steering assist.
Consequence
An intermittent loss of power steering assist could increase the risk of a crash.
Remedy
Spartan will notify owners, and dealers will replace the power steering pumps, free of charge. The recall began on October 11, 2016. Owners may contact Spartan customer service at 1-800-543-5008. Spartan's number for this recall is 16022.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Structure: Frame and members08/25/201515V540000
Spartan Motors USA (Spartan) is recalling certain model year 2012-2015 Gladiator and MetroStar emergency vehicles manufactured March 4, 2013, to December 17, 2014. In the affected vehicles, the front splay rails may crack.
Consequence
If the front splay rails crack, they may separate, causing the cab to collapse when it is being raised, increasing the risk of injury to those nearby.
Remedy
Spartan will replace the splay rails with new splay rails with certified welds, free of charge. An interim notification was mailed to owners on September 24, 2015. The recall began on October 31, 2016. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 15019.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Equipment08/20/201414V513000
Spartan Motors, Inc. (Spartan) is recalling certain model year 2013-2015 Gladiator, and 2011 and 2013-2014 MetroStar emergency vehicles manufactured June 15, 2011, to January 14, 2014. The affected vehicles are equipped with a pressure governor or hand throttle supplied by Fire Research Corporation (FRC). Due to an issue with the software for the pressure governor or hand throttle, the affected vehicles may experience an engine surge.
Consequence
A surge in engine speed can cause increased water pressure at the end of a fire hose, increasing the risk of personal injury.
Remedy
Spartan will notify owners, and dealers will install a software update, free of charge. The recall began in September 2014. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 14013.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Fuel system, diesel08/18/201414V505000
Spartan Motors Chassis, Inc. (Spartan) is recalling certain model year 2014-2015 Gladiator emergency vehicles, 2013-2014 Metrostar emergency vehicles, 2015 motorhome chassis, and 2015 school buses chassis. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel filter nut plate causing the engine to stall without warning.
Consequence
If the engine stalls unexpectedly, there is an increased risk of a crash.
Remedy
Spartan has notified the final stage manufacturers, and Cummins will replace the affected fuel filters, free of charge. The recall began in August 2014. Owners may contact Spartan customer service at 1-517-543-6400. Owners may also contact Cummins customer service at 1-800-223-4583.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Tires: Valve07/15/201515V448000
Spartan Motors, Inc. (Spartan) is recalling certain model year 2007-2015 Advantage, Diamond, Gladiator, and MetroStar emergency response vehicles manufactured January 18, 2007 to February 9, 2015. The front wheels of the affected vehicles have valve stems that may rub against the brake caliper.
Consequence
If the valve stems rub against the brake caliper, a hole may develop causing the tire to deflate suddenly, increasing the risk of a crash.
Remedy
Spartan will notify owners, and dealers will inspect the front wheel valve stems and replace any that have wear marks, free of charge. The recall began on September 2, 2015. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 15012.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Air bags: Frontal: Sensor/control module-inactive06/26/201313V266000
Spartan Motors Chassis, Inc. (Spartan Chassis) is recalling certain model year 2013 Metro Star and Gladiator emergency vehicles manufactured August 7, 2012, through June 6, 2013. Due to electrical signal fluctuations, the circuits in the restraints control module may become damaged. If damaged, the airbag or seat belt pretensioner may inadvertently deploy.
Consequence
If the seatbelt pretensioner or the air bag inadvertently deploys while driving, it may result in personal injury or increase the risk of a crash.
Remedy
Spartan Chassis will notify owners, and dealers will add a suppression device to reduce electrical signal fluctuations, free of charge. The recall began on July 19, 2013. Owners may contact Spartan Chassis at 1-517-543-6400.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Electrical system06/26/201313V266000
Spartan Motors Chassis, Inc. (Spartan Chassis) is recalling certain model year 2013 Metro Star and Gladiator emergency vehicles manufactured August 7, 2012, through June 6, 2013. Due to electrical signal fluctuations, the circuits in the restraints control module may become damaged. If damaged, the airbag or seat belt pretensioner may inadvertently deploy.
Consequence
If the seatbelt pretensioner or the air bag inadvertently deploys while driving, it may result in personal injury or increase the risk of a crash.
Remedy
Spartan Chassis will notify owners, and dealers will add a suppression device to reduce electrical signal fluctuations, free of charge. The recall began on July 19, 2013. Owners may contact Spartan Chassis at 1-517-543-6400.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Electrical system06/25/201818V424000
Spartan Motors USA (Spartan) is recalling certain 2009-2018 Gladiator and MetroStar emergency vehicles. The fire water pump solenoid may corrode internally, causing a loss of power to the pump control module.
Consequence
A loss of power to the pump control module can cause a loss of water pressure for fighting fires, thereby increasing the risk of injury.
Remedy
Spartan will notify owners, and dealers will replace the solenoids, free of charge. The recall began on August 7, 2018. Owners may contact Spartan customer service at 1-800-543-5008. Spartan's number for this recall is 18019.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Engine and engine cooling: Cooling system: Fan06/24/201515V403000
Spartan Motors, Inc. (Spartan) is recalling certain model year 2010-2015 Furion, Gladiator, and Metrostar emergency response vehicles manufactured November 10, 2009, to June 16, 2015. In the affected vehicles, the engine cooling fan may crack and the fan blades may detach while the fan is spinning.
Consequence
If the cab is raised, such as during a repair, and the engine cooling fan is operating and comes apart, those in close proximity could be injured from the shattered parts.
Remedy
Spartan will notify the vehicle manufacturers that purchased the affected emergency vehicle chassis, and their dealers will install a new engine cooling fan, free of charge. The recall began on August 19, 2015. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 15011.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Service brakes, air: Supply: Reservoir/tank05/29/201818V350000
Spartan Motors USA (Spartan) is recalling certain 2001-2018 Spartan Gladiator, Diamond, MetroStar, and Advantage emergency response vehicles. The affected vehicles may not be equipped with a pressure protection valve installed between the air reservoir and the lubrication control module. If the air line were to become disconnected between the lubrication control module and the air reservoir, a loss of air to the air brake system could occur. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."
Consequence
A loss of air to the air brake system could increase the risk of a crash.
Remedy
Spartan will notify owners, and dealers will inspect the vehicles and install a pressure protection valve, as necessary, free of charge. The recall began on June 26, 2018. Owners may contact Spartan customer service at 1-800-543-5008. Spartan's number for this recall is 18017.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Service brakes, air05/29/201818V350000
Spartan Motors USA (Spartan) is recalling certain 2001-2018 Spartan Gladiator, Diamond, MetroStar, and Advantage emergency response vehicles. The affected vehicles may not be equipped with a pressure protection valve installed between the air reservoir and the lubrication control module. If the air line were to become disconnected between the lubrication control module and the air reservoir, a loss of air to the air brake system could occur. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."
Consequence
A loss of air to the air brake system could increase the risk of a crash.
Remedy
Spartan will notify owners, and dealers will inspect the vehicles and install a pressure protection valve, as necessary, free of charge. The recall began on June 26, 2018. Owners may contact Spartan customer service at 1-800-543-5008. Spartan's number for this recall is 18017.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Parking brake05/01/201717V294000
Spartan Motors USA (Spartan) is recalling certain 2008-2017 Gladiator and MetroStar emergency response vehicles equipped with a supplemental park brake system (SPBS). The directions to activate the SPBS incorrectly state to "Pull" the actuation knob, when it should say "Push."
Consequence
If the operator follows the incorrect directions and believes that the supplemental front park brake is applied when it is not, the vehicle may unexpectedly roll, increasing the risk of a crash.
Remedy
Spartan will notify owners and supply a new actuator control knob with the correct directions, free of charge. The recall began on May 22, 2017. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 17009.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Air bags02/28/201313V066000
Spartan Motors Chassis, Inc., a subsidiary of Spartan Motors, is recalling certain model year 2012-2013 Metro Star and Gladiator fire trucks manufactured from March 29, 2012, through January 30, 2013 and equipped with a Spartan advanced protection system (APS) supplied by Takata Protection Systems. The circuits on the control module of the APS may short and cause an inadvertent air bag deployment.
Consequence
An inadvertent air bag deployment could result in personal injury or increase the risk of a crash.
Remedy
Spartan Motors will notify owners, and dealers will install a new sub-wire harness on the control module of the APS, free of charge. The recall is expected to begin in March 2013. Owners may contact Spartan at 1-800-543-5008 - Option 4.
Spartan's recall campaign number is 13-004.Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Electrical system02/28/201313V066000
Spartan Motors Chassis, Inc., a subsidiary of Spartan Motors, is recalling certain model year 2012-2013 Metro Star and Gladiator fire trucks manufactured from March 29, 2012, through January 30, 2013 and equipped with a Spartan advanced protection system (APS) supplied by Takata Protection Systems. The circuits on the control module of the APS may short and cause an inadvertent air bag deployment.
Consequence
An inadvertent air bag deployment could result in personal injury or increase the risk of a crash.
Remedy
Spartan Motors will notify owners, and dealers will install a new sub-wire harness on the control module of the APS, free of charge. The recall is expected to begin in March 2013. Owners may contact Spartan at 1-800-543-5008 - Option 4.
Spartan's recall campaign number is 13-004.Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.