Steering: Electric power assist system12/14/202121V968000
Lion Electric Company is recalling certain 2017-2021 LionC school buses. A 12V circuit breaker switch may fail, causing a loss of braking and steering assist.
Consequence
A loss of braking and steering assist increases the risk of a crash.
Remedy
Lion Electric Company will inspect and repair the 12V circuit breaker switch, free of charge. Owner notification letters were mailed January 10, 2021. Owners may contact Lion Electric Company customer service at 1-855-546-6706.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Service brakes, hydraulic: Power assist: Electric12/14/202121V968000
Lion Electric Company is recalling certain 2017-2021 LionC school buses. A 12V circuit breaker switch may fail, causing a loss of braking and steering assist.
Consequence
A loss of braking and steering assist increases the risk of a crash.
Remedy
Lion Electric Company will inspect and repair the 12V circuit breaker switch, free of charge. Owner notification letters were mailed January 10, 2021. Owners may contact Lion Electric Company customer service at 1-855-546-6706.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Electrical system: Wiring: Fuses and circuit breakers12/14/202121V968000
Lion Electric Company is recalling certain 2017-2021 LionC school buses. A 12V circuit breaker switch may fail, causing a loss of braking and steering assist.
Consequence
A loss of braking and steering assist increases the risk of a crash.
Remedy
Lion Electric Company will inspect and repair the 12V circuit breaker switch, free of charge. Owner notification letters were mailed January 10, 2021. Owners may contact Lion Electric Company customer service at 1-855-546-6706.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Seat belts11/12/202020V697000
Lion Electric Company (Lion Electric) is recalling certain 2016-2019 Lion C and Lion 360 school buses equipped with wheelchair lifts. The shoulder belt and ground anchors intended to hold a wheelchair in place may detach in the event of a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, "School Bus Passenger Seating and Crash Protection."
Consequence
If the shoulder belt and ground anchors detach during a crash, their would be an increased risk of injury to the occupant.
Remedy
Lion Electric has notified owners, and dealers will add a rivet to reinforce the floor and change the screws on the seat belt, free of charge. The recall began November 23, 2020. Owners may contact Lion Electric customer service at 1-855-546-6706.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Engine and engine cooling06/27/202323V448000
Lion Electric Company (Lion) is recalling certain 2019-2025 LionC hybrid electric school buses. The surge tank may move and crack the firewall, allowing the tank to contact and damage the high-voltage cables.
Consequence
Damaged high-voltage cables can shut down the high-voltage circuit, causing a loss of steering assistance or drive power and reducing braking power, increasing the risk of a crash.
Remedy
Lion technicians will install a new surge tank support bracket to the accessory plate, free of charge. Owner notification letters were mailed August 21, 2023. Owners may contact Lion customer service at 1-855-546-6706. Lion's number for this recall is R2023-006.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Seat belts: Front06/09/202020V333000
Lion Electric Company (Lion) is recalling certain 2012-2020 Lion C and Lion 360 hybrid electric school buses. The driver's seat belt anchor may have been attached with incorrect hardware, possibly causing the seat belt to not be anchored properly.
Consequence
In the event of a crash, a seat belt that is not be properly anchored can increase the risk of injury.
Remedy
Lion will notify owners and will replace the seatbelt hardware, free of charge . The recall began July 20, 2020. Owners may contact Lion customer service at 1-855-546-6706.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Seat belts: Front: Anchorage06/09/202020V333000
Lion Electric Company (Lion) is recalling certain 2012-2020 Lion C and Lion 360 hybrid electric school buses. The driver's seat belt anchor may have been attached with incorrect hardware, possibly causing the seat belt to not be anchored properly.
Consequence
In the event of a crash, a seat belt that is not be properly anchored can increase the risk of injury.
Remedy
Lion will notify owners and will replace the seatbelt hardware, free of charge . The recall began July 20, 2020. Owners may contact Lion customer service at 1-855-546-6706.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Steering03/02/202020V123000
Lion Electric Company (Lion) is recalling certain 2015-2020 Lion C and Lion 360 electric and diesel school buses. The bolts connecting the pitman arm and I-shaft to the power steering box may loosen, resulting in a complete loss of steering control.
Consequence
A complete loss of steering can increase the risk of a crash.
Remedy
Lion has notified owners and will replace the pitman and I-shaft bolts. The recall began March 12, 2020. Owners may contact Lion customer service at 1-855-546-6706.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Steering: Hydraulic power assist: Pump01/30/202323V036000
Lion Electric Company (Lion) is recalling certain 2019-2023 LionC school buses. The rubber mounts used to absorb vibrations from the main hydraulic pump may wear prematurely and fail, resulting in an unsecured pump.
Consequence
An unsecured hydraulic pump can cause a loss of power steering assist. In addition, the unsecured pump may damage the low-voltage harness and result in the loss of high voltage power. Either of these scenarios can increase the risk of a crash.
Remedy
Lion Electric Company will dispatch a technician to remove the rubber mounts, free of charge. Owner notification letters were mailed February 7, 2023. Owners may contact Lion customer service at 1-855-546-6706.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.