Fuel system, diesel: Fuel injection system: Fuel rail12/09/202121V956000
Autocar, LLC (Autocar) is recalling certain 2019-2022 Xpeditor and 2020-2022 Legend vehicles. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak.
Consequence
A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire.
Remedy
Cummins will replace the fuel tubes, and install vibration isolators, free of charge. Interim owner notification letters explaining the safety risk were mailed January 28, 2022. Owner notification letters were mailed on March 11, 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-976-3486. Autocar's number for this recall is ACX-2108 DC-2105.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Engine and engine cooling: Exhaust system: Manifold/header/muffler/tail pipe10/29/202424V645000
Autocar, LLC (Autocar) is recalling certain 2022-2024 DC (Legend). The horizontal exhaust diffuser may be improperly positioned and vent exhaust toward the CNG fuel tank.
Consequence
Exhaust fumes can overheat the fuel tank, increasing the risk of a fire.
Remedy
Dealers will inspect and reposition the exhaust diffuser as necessary, free of charge. Owner notification letters were mailed October 25, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is DC-2406.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Parking brake: Indicator light10/17/202323V699000
Autocar, LLC (Autocar) is recalling certain 2016-2023 ACX (Xpeditor) and 2021-2023 DC (Legend) vehicles. The park brake warning light may incorrectly illuminate during an air loss event. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Control and Displays."
Consequence
A park brake warning light that illuminates incorrectly increases the risk of a crash.
Remedy
Dealers will replace the pressure switch, free of charge. Owner notification letters were mailed January 2, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACX-2311 and DC-2306. This recall is an expansion of recall number 23V-400.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Steering07/01/202222V475000
Autocar, LLC. (Autocar) is recalling certain 2022-2023 Legend, Xpeditor, and Xspotter trucks equipped with Sheppard Steering Gears. The steering gears may have been assembled incorrectly,which can cause the gear to fracture.
Consequence
A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
Remedy
Dealers with inspect and replace the steering gear, at no charge. Owner notification letters were mailed on August 29, 2022. Owners can contact Autocar's customer service at 765-489-5499. Autocar's number for this recall is ACX-2204 DC-2202.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Steering: Column06/08/202323V416000
Autocar, LLC. (Autocar) is recalling certain 2022-2023 DC (Legend) vehicles. The steering column shaft may not have been properly welded.
Consequence
An improperly welded steering column shaft can separate and cause a sudden loss of steering control, increasing the risk of a crash.
Remedy
Dealers will inspect and replace the steering column shaft, as necessary, free of charge. All vehicles were repaired by July 25, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is DC-2304.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Electrical system: Instrument cluster/panel06/02/202323V400000
Autocar, LLC (Autocar) is recalling certain 2016-2023 ACX (Xpeditor) and 2020-2023 DC (Legend) vehicles. The park brake warning light may incorrectly illuminate during an air loss event. As such, these trucks fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Control and Displays."
Consequence
A park brake warning light that illuminates incorrectly increases the risk of a crash.
Remedy
Dealers will replace the pressure switch, free of charge. Owner notification letters were mailed July 31, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall is ACX-2307 and DC-2303.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Seat belts: Critical fasteners05/25/202323V372000
Autocar, LLC (Autocar) is recalling certain 2020-2023 Autocar DC (Legend) trucks. The seat belt mounting fasteners may be improperly secured.
Consequence
Loose seat belt mounting fasteners may not properly restrain an occupant during a crash, increasing the risk of injury.
Remedy
Dealers will inspect, secure, or replace the seat belt mounting fasteners, as necessary, free of charge. Owner letters were mailed January 19, 2024. Owners may contact Autocar's customer service at 1-888-218-3611. Autocar's number for this recall is DC-2302.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Electrical system: Wiring05/06/202424V264000
Autocar, LLC (Autocar) is recalling certain 2020-2024 DC (Legend) vehicles. The wiring harness may route fusible links too closely to other components.
Consequence
During a short circuit, the fusible link may ignite nearby material, increasing the risk of a fire.
Remedy
Dealers will repair or replace the harness to include proper circuit protection, free of charge. Owner notification letters were mailed April 24, 2025. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is DC-2404.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Exterior lighting: Hazard flashing warning lights: Switch04/11/202424V262000
Autocar, LLC (Autocar) is recalling certain 2020-2024 DC (Legend) vehicles. The hazard warning lights may not function independent of the ignition switch. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."
Consequence
Warning lights that do not illuminate when the ignition switch is in the OFF position can reduce the vehicle's visibility to other drivers, increasing the risk of a crash.
Remedy
Dealers will update the software, free of charge. Owner notification letters were mailed June 6, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is DC-2402.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Structure: Frame and members04/11/202424V261000
Autocar, LLC (Autocar) is recalling certain 2022-2023 DC (Legend) dump trucks. The upper hoist cylinder mounting pin may fail.
Consequence
A pin failure can allow the hoist to fall, increasing the risk of injury. In addition, the hoist cylinder can disconnect from the vehicle, becoming a road hazard and increasing the risk of a crash.
Remedy
Dealers will inspect, repair, or replace the pin as necessary, free of charge. Owner notification letters were mailed February 24, 2026. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is DC-2403.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Electrical system: Wiring: Fuses and circuit breakers04/03/202525V208000
Autocar, LLC (Autocar) is recalling certain 2020-2026 DC (Legend) vehicles. The incorrect blower motor fuse may have been installed.
Consequence
An incorrect fuse may fail to trip, allowing the blower to short circuit and increasing the risk of a fire.
Remedy
Dealers will replace the fuse, free of charge. Owner notification letters were mailed May 29, 2025. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is DC-2503.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.
Power train: Driveline: Center support bearing03/23/202323V196000
Autocar, LLC (Autocar) is recalling certain 2022-2023 ACX (Xpeditor) and 2020-2023 DC (Legend) vehicles. The powertrain driveline center support bearing hardware may not have been properly secured.
Consequence
An improperly secured powertrain driveline can detach from the vehicle and cause a loss of drive power, increasing the risk of a crash.
Remedy
Dealers will inspect, and if necessary, secure or replace the powertrain driveline support bearing hardware, free of charge. Owner notification letters were mailed May 18, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2305 DC-2301.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Service brakes, air02/29/202424V162000
Autocar, LLC (Autocar) is recalling certain 2020-2024 DC (Legend) vehicles. A software error may cause the low air pressure warning to not function properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."
Consequence
A low air pressure warning that does not function properly can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the low air pressure warning software, free of charge. Owner notification letters were mailed April 26, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is DC-2401.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Electrical system: Instrument cluster/panel02/18/202121V093000
Autocar, LLC (Autocar) is recalling certain 2019-2021 Xpeditor and 2021-2022 Legend vehicles equipped with a MRS 7" display. The display may restart during operation, resulting in the warning lights not being visible until the restart is completed. The display may restart during operation and the warning icons for the Seat Belt, Low Air, Check Engine, ABS, Park Brake Applied, Turn Signal Indicator, Fuel Level, Electrical Charge, Coolant Temperature and Oil Pressure will not be visible until restart has completed. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 101, "Control and Displays."
Consequence
During a display restart, warning lights such as the seat belt, check engine, fuel level, and other important warnings may not display, increasing the risk of a crash or injury.
Remedy
Autocar will notify owners, and dealers will replace the display, free of charge. Interim notices informing owners of the safety risk were mailed April 19, 2021. A second notice will be sent when the remedy becomes available in February 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2102- DC-2101.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Seat belts: Front: Warning light/devices02/18/202121V093000
Autocar, LLC (Autocar) is recalling certain 2019-2021 Xpeditor and 2021-2022 Legend vehicles equipped with a MRS 7" display. The display may restart during operation, resulting in the warning lights not being visible until the restart is completed. The display may restart during operation and the warning icons for the Seat Belt, Low Air, Check Engine, ABS, Park Brake Applied, Turn Signal Indicator, Fuel Level, Electrical Charge, Coolant Temperature and Oil Pressure will not be visible until restart has completed. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 101, "Control and Displays."
Consequence
During a display restart, warning lights such as the seat belt, check engine, fuel level, and other important warnings may not display, increasing the risk of a crash or injury.
Remedy
Autocar will notify owners, and dealers will replace the display, free of charge. Interim notices informing owners of the safety risk were mailed April 19, 2021. A second notice will be sent when the remedy becomes available in February 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2102- DC-2101.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Parking brake: Indicator light02/18/202121V093000
Autocar, LLC (Autocar) is recalling certain 2019-2021 Xpeditor and 2021-2022 Legend vehicles equipped with a MRS 7" display. The display may restart during operation, resulting in the warning lights not being visible until the restart is completed. The display may restart during operation and the warning icons for the Seat Belt, Low Air, Check Engine, ABS, Park Brake Applied, Turn Signal Indicator, Fuel Level, Electrical Charge, Coolant Temperature and Oil Pressure will not be visible until restart has completed. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 101, "Control and Displays."
Consequence
During a display restart, warning lights such as the seat belt, check engine, fuel level, and other important warnings may not display, increasing the risk of a crash or injury.
Remedy
Autocar will notify owners, and dealers will replace the display, free of charge. Interim notices informing owners of the safety risk were mailed April 19, 2021. A second notice will be sent when the remedy becomes available in February 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2102- DC-2101.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Service brakes, hydraulic: Antilock/traction control/electronic limited slip: Abs warning light02/18/202121V093000
Autocar, LLC (Autocar) is recalling certain 2019-2021 Xpeditor and 2021-2022 Legend vehicles equipped with a MRS 7" display. The display may restart during operation, resulting in the warning lights not being visible until the restart is completed. The display may restart during operation and the warning icons for the Seat Belt, Low Air, Check Engine, ABS, Park Brake Applied, Turn Signal Indicator, Fuel Level, Electrical Charge, Coolant Temperature and Oil Pressure will not be visible until restart has completed. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 101, "Control and Displays."
Consequence
During a display restart, warning lights such as the seat belt, check engine, fuel level, and other important warnings may not display, increasing the risk of a crash or injury.
Remedy
Autocar will notify owners, and dealers will replace the display, free of charge. Interim notices informing owners of the safety risk were mailed April 19, 2021. A second notice will be sent when the remedy becomes available in February 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2102- DC-2101.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Structure: Critical fasteners02/11/202222V079000
Autocar, LLC (Autocar) is recalling certain 2020-2022 Legend vehicles. The grille bezel may be insufficiently attached, allowing it to detach from the vehicle.
Consequence
A detached grille bezel can become a road hazard, increasing the risk of a crash.
Remedy
Dealers will inspect the grille bezel and install new fasteners as necessary, free of charge. Owner notification letters were mailed on April 11, 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is DC-2201.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Structure: Body: Bumpers: Active shutters/grill02/11/202222V079000
Autocar, LLC (Autocar) is recalling certain 2020-2022 Legend vehicles. The grille bezel may be insufficiently attached, allowing it to detach from the vehicle.
Consequence
A detached grille bezel can become a road hazard, increasing the risk of a crash.
Remedy
Dealers will inspect the grille bezel and install new fasteners as necessary, free of charge. Owner notification letters were mailed on April 11, 2022. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is DC-2201.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Suspension: Critical fasteners01/28/202525V036000
Autocar, LLC (Autocar) is recalling certain 2020-2026 Autocar DC (Legend) trucks. The cab shock absorber bracket fasteners may have been improperly secured, allowing the fasteners to detach.
Consequence
A detached fastener can become a road hazard, increasing the risk of a crash.
Remedy
Dealers will inspect and secure or replace the fasteners as necessary, free of charge. Owner notification letters were mailed March 27, 2025. Owners may contact Autocar at 1-888-218-3611. Autocar's number for this recall is DC-2502.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.